Shandong Haide powder156 6277 7102

Introduction to dense phase conveying, advantages, characteristics and principles of Material conveying

2025-5-26

dense phase conveyingby forming a pressure difference along the pipeline, the air is moved to the area with lower pressure to realize the transportation of bulk materials.,It has the functions of Mixing and classification, Bulk material transportation, Dust removal and essence, Environmental protection and cleaner production and Reduce pollution。

1、Brief introduction of dense phase conveying

dense phase conveyingis a material conveying device that uses the pressure of gas to convey powder materials.,Economic and environmental protection,Convenient maintenance,High conveying efficiency,Can carry out long-distance dispersion transportation.,Simple system,reliable quality。

dense phase conveying

dense phase conveying

2、dense phase conveying use

The purpose of dense phase conveying is introduced as follows:

  1. Mixing and classification
  2. In the process of conveying, the dense phase conveying system can cooperate with other equipment to realize the mixing and grading operation of materials, and improve the production efficiency and product quality.

  3. Environmental protection and cleaner production
  4. The dense phase conveying process is carried out in a closed pipeline, which effectively prevents dust from flying and leaking, thus reducing environmental pollution and harm to employees' health. This is especially important for industries that need to maintain high cleanliness or dust-free environment.

  5. Multi-point transportation
  6. The dense phase conveying system can be flexibly configured to realize transportation from multiple centralized points to one centralized point, or from one centralized point to multiple centralized points, so as to meet the complex production layout requirements.

  7. cut down on energy consumption
  8. Although the power consumption of the dense phase conveying is relatively large, the energy consumption can be reduced by optimizing the system design and selecting efficient equipment, so as to achieve the goal of energy saving and consumption reduction.

  9. Adapt to complex environment
  10. The dense phase conveying system can adapt to various complex environments and layout requirements. Whether in high temperature, high humidity, corrosive or flammable and explosive environment, the normal operation of the system can be ensured by selecting suitable materials and taking corresponding safety measures. In addition, the dense phase conveying pipes can be flexibly arranged according to the actual situation of the production site, which makes the configuration of factory equipment more reasonable.

dense phase conveying

dense phase conveying

3、dense phase conveying function

dense phase conveyingit has the functions of Physical processing assistance, material handling, Physical processing assistance, Explosion-proof involves and Closed conveying,at runtime,Compressed air or other gases are passed through the air supply device to generate airflow, forming a certain airflow speed and pressure. Subsequently, the material is sent into the conveying pipeline through the feeding device, and under the action of the airflow, the material particles are suspended in the airflow or flow along the pipeline in groups. This gas-solid two-phase flow state enables materials to be transported to the target position along the pipeline. In the process of transportation, gas-solid separator (such as dust collector) is used to separate materials from air to ensure the quality of transported materials.,it is an ideal choice for customers to buy dense phase conveying。

dense phase conveying

dense phase conveying

4、Introduction of dense phase conveying characteristics

dense phase conveyingit has the characteristics of Easy to automate management, Reliable equipment, System modularization, versatility and Avoid material pollution,Materials are transported by closed pipelines.,Not affected by environment, climate and other conditions, fully sealed and pollution-free transportation.、The operation mode is flexible and changeable, and it can run continuously or regularly.,meet the needs of material transportation、Not only can materials be transported from multiple feed points to the discharge point in turn, but also materials can be transported from multiple feed points to the discharge point at the same time, and remote operation can be realized.、Not only can the materials from multiple feeding points be transported to the unloading point in turn, but also the materials from multiple feeding points can be transported to the unloading point at the same time, and remote operation can be realized.、In the process of conveying, various technological operations can be carried out at the same time, such as smash.,it is an ideal choice for customers to buy dense phase conveying。

dense phase conveying

dense phase conveying

5、Structural characteristics of dense phase conveying

The dense phase conveying structure is introduced as follows:

  1. Air source device
  2. The air source device is the power core of the dense phase conveying system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

  3. Bunker system
  4. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  5. Feeding device
  6. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

  7. dust pelletizing system
  8. Dust removal system is very important for the environmental protection performance of dense phase conveying system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

  9. Conveying pipeline system
  10. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

dense phase conveying

dense phase conveying

6、hyde's after-sales service

hyde dense phase conveying has been widely loved by users since it went on the market. Factory services include three aspects: pre-sale, in-sale and after-sale. Each stage is closely connected with each other, sincerely serving each customer, focusing on the production needs of customers, providing customers with product knowledge training, regularly repairing products for customers, etc., which has been appreciated by our customers.。

hyde powder

hyde powder

dense phase conveyingfeatures include High productivity, Flexible layout, Quantitative transportation, Save manpower and High system reliability,multifunctional, with functions such as Automatic control, Environmental protection and pollution-free, material handling, Physical processing assistance and Automatic control。