Shandong Haide powder156 6277 7102

Introduction to Pulse material plug pneumatic conveying system, advantages, characteristics and principles of pneumatic conveying system

2025-5-26

Pulse material plug pneumatic conveying systemis a material conveying technology for conveying granular particles in a pipeline by means of compressed air flow.,features include Convenient maintenance, Easy to realize automation, Simple operation, Can reduce the labor intensity and High conveying efficiency,the product looks beautiful.,can be customized according to user's needs.。The following is to introduce the Pulse material plug pneumatic conveying system:

1、Brief introduction of Pulse material plug pneumatic conveying system

Pulse material plug pneumatic conveying systemis a reliable material conveying system for conveying powdery materials under high pressure.,Mainly based on aerodynamic force, compressed air or other gases generate airflow, so that material particles are suspended in the airflow or transported in groups along the pipeline.。

Pulse material plug pneumatic conveying system

Pulse material plug pneumatic conveying system

2、Pulse material plug pneumatic conveying system structure composition

The Pulse material plug pneumatic conveying system has the following structure

  1. control system
  2. The control system is the "brain" of the Pulse material plug pneumatic conveying system system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  3. Conveying pipeline system
  4. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

  5. Feeding device
  6. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

  7. Bunker system
  8. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  9. dust pelletizing system
  10. Dust removal system is very important for the environmental protection performance of Pulse material plug pneumatic conveying system system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

Pulse material plug pneumatic conveying system

Pulse material plug pneumatic conveying system

3、Pulse material plug pneumatic conveying system application

Pulse material plug pneumatic conveying systems have the following purposes.

  1. Adapt to complex environment
  2. The Pulse material plug pneumatic conveying system system can adapt to various complex environments and layout requirements. Whether in high temperature, high humidity, corrosive or flammable and explosive environment, the normal operation of the system can be ensured by selecting suitable materials and taking corresponding safety measures. In addition, the Pulse material plug pneumatic conveying system pipes can be flexibly arranged according to the actual situation of the production site, which makes the configuration of factory equipment more reasonable.

  3. cut down on energy consumption
  4. Although the power consumption of the Pulse material plug pneumatic conveying system is relatively large, the energy consumption can be reduced by optimizing the system design and selecting efficient equipment, so as to achieve the goal of energy saving and consumption reduction.

  5. Dust removal and purification
  6. The Pulse material plug pneumatic conveying system system is usually equipped with a dust collector to collect and treat the dust generated in the transportation process to keep the production environment clean and hygienic.

  7. Mixing and classification
  8. In the process of conveying, the Pulse material plug pneumatic conveying system system can cooperate with other equipment to realize the mixing and grading operation of materials, and improve the production efficiency and product quality.

  9. Multi-point transportation
  10. The Pulse material plug pneumatic conveying system system can be flexibly configured to realize transportation from multiple centralized points to one centralized point, or from one centralized point to multiple centralized points, so as to meet the complex production layout requirements.

Pulse material plug pneumatic conveying system

Pulse material plug pneumatic conveying system

4、Pulse material plug pneumatic conveying system function

Pulse material plug pneumatic conveying systemit has the functions of material handling, Environmental protection and pollution-free, Automatic control, Physical processing assistance and material handling,It uses air energy to continuously convey powder and bulk materials.,Strong adaptability,System modularization,Reduce material loss,Easy to automate management,Good dustproof effect。

Pulse material plug pneumatic conveying system

Pulse material plug pneumatic conveying system

5、Functional advantages of Pulse material plug pneumatic conveying system

Pulse material plug pneumatic conveying systems have the following advantages.

  1. Convenient maintenance and easy automation.
  2. The Pulse material plug pneumatic conveying system system has less wear parts, lower maintenance cost and higher reliability, which reduces the risk of production interruption.

  3. structure
  4. Pulse material plug pneumatic conveying system has simple structure and convenient operation.

  5. High degree of automation
  6. Pulse material plug pneumatic conveying systems can realize the automation of transportation process through program control and automation technology. In the whole transportation process, there is no need for manual intervention, and the degree of automation is very high.

  7. Environmental protection and pollution-free
  8. The conveying process is carried out in a closed pipeline, which effectively prevents dust from flying and escaping, reduces environmental pollution, improves the working environment and is conducive to protecting the health of production personnel.

  9. Small floor space
  10. Compared with other transportation modes, the Pulse material plug pneumatic conveying system system occupies a small area and can make full use of space resources, especially suitable for use in factories or workshops with limited space.

Pulse material plug pneumatic conveying system

Pulse material plug pneumatic conveying system

6、Structural advantages of Pulse material plug pneumatic conveying system

The Pulse material plug pneumatic conveying system structure is introduced as follows:

  1. Air source device
  2. The air source device is the power core of the Pulse material plug pneumatic conveying system system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

  3. control system
  4. The control system is the "brain" of the Pulse material plug pneumatic conveying system system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  5. dust pelletizing system
  6. Dust removal system is very important for the environmental protection performance of Pulse material plug pneumatic conveying system system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

  7. Feeding device
  8. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

  9. Bunker system
  10. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

Pulse material plug pneumatic conveying system

Pulse material plug pneumatic conveying system

Pulse material plug pneumatic conveying systemis a Pulse material plug pneumatic conveying system,Commonly used inBulk material transportation,Long-distance and multipoint transportation,Long distance transportation,material handling,Process assistance and so on,at runtime,Mainly based on aerodynamic force, the continuous and stable transportation of granular materials is realized in a closed pipeline by using the energy of airflow.。