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Introduction to Pneumatic conveying of rice husk ash and pneumatic conveying system working principle

2025-5-26

Pneumatic conveying of rice husk ashis a kind of technical integrated system that uses air or gas flow as conveying power to convey bulk solid materials in pipelines.。

1、Brief introduction of Pneumatic conveying of rice husk ash

Pneumatic conveying of rice husk ashthat is, the technology of conveying granular materials in closed pipes by air flow.,Simple structure and reliable operation.,the main structure includes dust pelletizing system, dust pelletizing system, Conveying pipeline system, Air source system, control system and so on,it has the characteristics of Can carry out long-distance dispersion transportation., versatility, Flexible layout, Centralized transportation and High production efficiency,super quality and competitive price。

Pneumatic conveying of rice husk ash

Pneumatic conveying of rice husk ash

2、Pneumatic conveying of rice husk ash performance advantage

The advantages of Pneumatic conveying of rice husk ash are as follows:

  1. High degree of automation
  2. Modern Pneumatic conveying of rice husk ash systems are usually equipped with automatic control equipment, such as PLC control system, sensors, actuators, etc., which can realize remote monitoring and automatic adjustment. This highly automated transportation mode reduces labor costs and improves production efficiency and management convenience.

  3. versatility
  4. The Pneumatic conveying of rice husk ash system can not only realize the transportation of materials, but also carry out various technological operations at the same time, such as mixing, crushing, grading, drying and cooling. This versatility makes Pneumatic conveying of rice husk ashs widely used in many industries.

  5. Easy to maintain
  6. The Pneumatic conveying of rice husk ash device has simple structure and few moving parts, so the maintenance cost is relatively low. At the same time, because the transportation process is carried out in the closed pipeline, the occurrence of equipment wear and failure is reduced.

  7. Flexible configuration of conveying pipeline and optimization of process flow.
  8. The conveying pipeline can be flexibly configured according to the factory layout and process requirements, and can meet the conveying requirements regardless of the horizontal, vertical or inclined direction. In addition, the Pneumatic conveying of rice husk ash system can be seamlessly connected with other production equipment to improve the overall production efficiency.

  9. Generality
  10. The Pneumatic conveying of rice husk ash system can transport a variety of materials, including powder, granular, fibrous and small block materials. In addition, for materials with unstable chemical properties, inert gas can also be used for transportation to ensure the stability and safety of materials during transportation. This wide adaptability makes Pneumatic conveying of rice husk ashs widely used in many industries.

Pneumatic conveying of rice husk ash

Pneumatic conveying of rice husk ash

3、Pneumatic conveying of rice husk ash use

The purpose of Pneumatic conveying of rice husk ash is introduced as follows:

  1. save energy and cut emissions
  2. Although the Pneumatic conveying of rice husk ash system itself needs to consume some energy, compared with other transportation modes, it usually has higher transportation efficiency and lower maintenance cost. In addition, by optimizing the system design and adopting advanced energy-saving technology, energy consumption can be further reduced and the goal of energy saving and emission reduction can be achieved.

  3. Environmental protection and cleaner production
  4. The Pneumatic conveying of rice husk ash process is carried out in a closed pipeline, which effectively prevents dust from flying and leaking, thus reducing environmental pollution and harm to employees' health. This is especially important for industries that need to maintain high cleanliness or dust-free environment.

  5. Long distance transportation
  6. The Pneumatic conveying of rice husk ash system can realize long-distance material transportation and meet the demand of long-distance material transfer. This is especially important for some large factories or cross-regional material transportation.

  7. Long distance transportation
  8. The Pneumatic conveying of rice husk ash system can realize long-distance material transportation and meet the demand of long-distance material transfer. This is especially important for some large factories or cross-regional material transportation.

  9. Dust removal and purification
  10. The Pneumatic conveying of rice husk ash system is usually equipped with a dust collector to collect and treat the dust generated in the transportation process to keep the production environment clean and hygienic.

Pneumatic conveying of rice husk ash

Pneumatic conveying of rice husk ash

4、Structural advantages of Pneumatic conveying of rice husk ash

The Pneumatic conveying of rice husk ash has the following structure

  1. Feeding device
  2. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

  3. Conveying pipeline system
  4. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

  5. dust pelletizing system
  6. Dust removal system is very important for the environmental protection performance of Pneumatic conveying of rice husk ash system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

  7. Bunker system
  8. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  9. control system
  10. The control system is the "brain" of the Pneumatic conveying of rice husk ash system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

Pneumatic conveying of rice husk ash

Pneumatic conveying of rice husk ash

5、Pneumatic conveying of rice husk ash advantage

Pneumatic conveying of rice husk ashs have the following advantages.

  1. Multi-point to multi-point transportation
  2. The Pneumatic conveying of rice husk ash system can realize multi-point to multi-point transportation, meet the needs of different production lines and improve the production flexibility.

  3. High conveying efficiency
  4. The Pneumatic conveying of rice husk ash system can transport materials continuously and stably, and the transportation speed is fast, which greatly improves the production efficiency and transportation capacity. Compared with other transportation modes, such as mechanical transportation or manual handling, Pneumatic conveying of rice husk ashs can significantly reduce the stagnation time of materials in the transportation process and speed up the production process.

  5. Multiple process operations can be carried out at the same time
  6. While conveying materials, the Pneumatic conveying of rice husk ash system can also complete a variety of production processes, such as mixing, crushing, grading, drying, cooling, etc., which improves production efficiency and added value of products.

  7. Save space
  8. Pneumatic conveying of rice husk ash equipment usually occupies a small area and can make full use of space. This is especially important for factories or production lines with limited space, which can save valuable production space.

  9. Wide application range
  10. Pneumatic conveying of rice husk ashs are suitable for conveying powdery, granular or flowable materials, and are suitable for many industries, such as chemical industry, building materials and food. And the Pneumatic conveying of rice husk ash system can keep stable and continuous flow in long-distance transportation, thus meeting the production needs.

Pneumatic conveying of rice husk ash

Pneumatic conveying of rice husk ash

Pneumatic conveying of rice husk ashit is usually composed of Bunker system, delivery system, control system, dust pelletizing system and delivery system,at the start of the operation,Using aerodynamic force, compressed air or other gases form airflow in the pipeline, and the material particles are suspended in the airflow or transported along the pipeline in groups.。