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What is a Frequency conversion star unloader? Introduction to the principle of unloader structure

2025-5-26

Frequency conversion star unloaderis the main equipment for dust removal equipment, ash discharge, air supply and other equipment feeding.,has been favored by more and more customers.。The following is to introduce the Frequency conversion star unloader:

1、Brief introduction of Frequency conversion star unloader

Frequency conversion star unloaderis an efficient, stable and reliable material conveying equipment.,it has the characteristics of favorable price, strong reliability, flexible adjustment, reliable work and run smoothly,the product looks atmospheric.,it can be used in grain processing, mine, plastic metallurgy, metallurgy, building materials and other industries,is a Frequency conversion star unloader。

Frequency conversion star unloader

Frequency conversion star unloader

2、Introduction of advantages of Frequency conversion star unloader

Frequency conversion star unloaders have the following advantages.

  1. Easy maintenance
  2. The structural design of the Frequency conversion star unloader makes its maintenance relatively simple, and it is easy to carry out daily inspection and troubleshooting.

  3. Multi-material handling
  4. It is suitable for conveying powdery and granular materials and can meet the processing requirements of different materials.

  5. Flexible adjustment
  6. Some Frequency conversion star unloaders are equipped with variable frequency governors, which can adjust the rotating speed of the impeller according to the actual demand, thus flexibly controlling the conveying quantity of materials.

  7. Flexible configuration
  8. According to users' needs, special motors, such as explosion-proof, frequency modulation, speed regulation and marine motors, are configured to meet users' special requirements. The material of blades can also be specially processed according to the needs of users, such as high temperature resistance, corrosion resistance, stainless steel, flexible blades, explosion-proof impellers and so on.

  9. Anti-leakage design
  10. The bearing and gear box are far away from the valve body to avoid the influence of high temperature dust. At the same time, the front and rear end covers have good sealing performance, which effectively prevents dust from leaking out and prolongs the service life of moving parts and lubrication systems.

Frequency conversion star unloader

Frequency conversion star unloader

3、Working principle of Frequency conversion star unloader

Frequency conversion star unloaderin the course of work,The driving device drives the rotor to rotate in the cylindrical casing, and the material falls from the upper hopper, which is filled in the spaces between the blades and discharged with the rotation of the blades to the lower part. The side of the machine body is provided with a pressure equalizing exhaust port, which can exhaust the high-pressure gas brought by the rotation of the impeller, reduce the phenomenon of gas ejection, and facilitate the smooth falling of materials.,is a device for discharging materials, which discharges materials from containers by specific mechanical or pneumatic means.,the advantage is Due to the use of high-quality materials and advanced technology, the service life of the Frequency conversion star unloader is longer, reducing the frequency of replacement and maintenance.、By adjusting the parameters such as Frequency conversion star unloader speed or blade angle, the conveying capacity of materials can be flexibly adjusted to meet different technological requirements.、The structural design makes its maintenance relatively simple, and it is easy to carry out daily inspection and troubleshooting.、Impeller, bushing and other key components are made of high-quality wear-resistant materials, which can withstand the friction and wear during material transportation and prolong the service life of the equipment.、It is suitable for hard and abrasive powder, and the replaceable bushing is arranged in the casing to improve the service life and facilitate maintenance and replacement.,Widely used in equipment feeding, material handling, dust removal equipment discharges dust., continuously and uniformly feed or discharge. and prevent gas or dust leakage,widely used inenergy mining industry,chemical industry,building materials cement,chemical raw material,dock and other industries。

Frequency conversion star unloader

Frequency conversion star unloader

4、Frequency conversion star unloader structure composition

The Frequency conversion star unloader has the following structure

  1. Motor and transmission device
  2. The motor provides power for the Frequency conversion star unloader, and the power is transmitted to the impeller through transmission devices (such as gears and sprockets) to make it rotate. The transmission device shall be designed to ensure smooth and reliable power transmission.

  3. impeller
  4. Impeller is the key part of the Frequency conversion star unloader to realize material transportation. Its structural design is reasonable, which can ensure the uniform distribution of materials in the spaces between the impellers and be transported smoothly with the rotation of the impellers.

  5. sealing element
  6. Seals are used to ensure the sealing performance of the Frequency conversion star unloader in the working process and prevent material leakage and gas backflow. High-quality seals can improve the working efficiency and service life of equipment.

  7. Equalizing exhaust port
  8. The side of the Frequency conversion star unloader body is provided with a pressure equalizing exhaust port, which can exhaust the high-pressure gas brought by the rotation of the impeller, reduce the phenomenon of gas ejection, and facilitate the smooth falling of materials.

  9. Rotor and shell
  10. The rotor is the core component of the Frequency conversion star unloader, and usually consists of several blades, which rotate in the cylindrical casing. Materials fall from the upper hopper and are filled in the spaces between the blades. With the rotation of the impeller, they are transported to the lower part and discharged from the shell to protect the internal mechanism and seal, and prevent the leakage of materials and the entry of external impurities.

Frequency conversion star unloader

Frequency conversion star unloader

5、Frequency conversion star unloader video live broadcast

The following is the live video of Frequency conversion star unloader designed and produced by hyde powder for users, from which we can see the Using the principle of planetary rotation, the input and output shafts are on the same axis, which has compact structure, small volume and light weight.、Using the principle of planetary rotation, the input and output shafts are on the same axis and directly connected with the motor, which makes the whole structure compact, beautiful and novel, small in size and light in weight.、With automatic locking mechanism and electric push rod with two-way insurance system, the work is reliable, stable and flexible.、It has strong impact resistance, can bear the impact force generated by materials during transportation, and ensures the stable operation of the equipment.、Excellent sealing structure, preventing dust from leaking out and prolonging the service life of motor parts and lubrication system. of hydeFrequency conversion star unloader.。

Frequency conversion star unloader

As you can see from the live video.,hyde powder the advantage is By adopting the principle of planetary rotation, the input and output shafts are on the same axis and directly connected with the motor, which makes the whole structure compact, beautiful and novel in shape, small in volume and light in weight.、Low impact inertia force, suitable for frequent starting and reverse rotation.、The structure design is reasonable, which is convenient for daily maintenance and overhaul. At the same time, its good sealing performance also reduces the complexity and frequency of maintenance work.、The bearing and gear box are far away from the valve body to avoid the influence of high temperature dust. At the same time, the front and rear end covers have good sealing performance, which effectively prevents dust from leaking out and prolongs the service life of moving parts and lubrication systems.、With overload protection function, it can automatically stop the machine in case of abnormal situation to avoid equipment damage.。

Frequency conversion star unloaderis a kind of high quality and low price Frequency conversion star unloader,at the start of the operation,Through the rotation of the rotor with several blades in the cylindrical casing, the materials are uniformly and continuously transported from the upper hopper to the lower part to realize the function of feeding or discharging. In the pneumatic conveying system, the Frequency conversion star unloader is one of the key components, which can supply materials evenly into the clinker pipe. At the same time, in the separation and dust collection part of the system, it also has the functions of unloader and air lock.,compact structure,good sealing performance,high wear resistance,flexible configuration,easy maintenance。